IROCK RAPID DEPLOYMENT SYSTEM MODEL RDS-30
Our largest, most powerful crushing and screening system. When you need
raw power and lots of production, then the RDS-30 is the plant to have.
The exclusive two trailer design combined with our IROCK patented Automag system and
Hydraset system
produces a plant that not only has great capacities but can be quickly
set up to get into production faster than any other plant on the
market. Capacities range up to 600 Tons Per Hour depending on material and site
conditions. The RDS-30 can make four products simultaneously, three
sized and one crusher run. The magnet produces salvaged metal from
recycled concrete. IROCKS'
"I-flow" plant design allows the top screen deck oversize to return to
the crusher or discharge as a product, the second deck oversize can do
the same. This gives the end user the most flexible plant flow
possible, thanks to "I-flow" from IROCK. The
RDS-30 is the plant to have when production is the name of the game.
With over 700 hp this plant is capable of production numbers
competitors can only dream about. Options allow this plant to be fitted
to exact job site requirements. Contact IROCK for complete information
and capabilities. FEATURES OF THE RDS-30 PRIMARY
CRUSHER
IROCK HYDRASET FEEDER/HOPPER:
Vibrating grizzly feeder with 8' stepped, sloped and beveled grizzly sections
to insure unrestricted feeding into the impact crusher. Standard variable
speed drive. Full length fabricated steel plate hopper and supports, fabricated
inlet shroud and fines bypass chute. IROCK's patented Hydraset Hopper
Removal System allows the hopper/feeder package to be installed or removed
for transport without the use (or cost!) of a crane.
HORIZONTAL SHAFT IMPACT CRUSHER:
The 5056 crusher uses a solid one-piece rotor shaft. Ringfeder locking
assemblies fasten the extra-heavy-duty rotor to the shaft. Our exclusive
alloy blow bars are held in place by quick-change vertical wedges. The
rotor shell is designed to allow maximum blow bar surface exposure to
the incoming feed material.
POWER:
Caterpillar diesel engine (725 hp)
 , 175 kW generator.
CHASSIS:
Fifth wheel tri-axle chassis. Operator's platform with IROCK standard
plant controls. Vibrating feeder under the crusher discharge. Hydraulic
outriggers for plant leveling.
KEY FEATURES OF THE RDS-30 SCREENING PLANT:
1. CLOSED CIRCUIT CONVEYOR SYSTEM.
2. AUTOMAG SELF ERECTING MAGNET SYSTEM.
3. IROCK RAPID DEPLOYMENT SYSTEM SET UP.
VIBRATING SCREEN:
Triple deck parallelogram incline vibratory screen box with AR lined feed
box.
CONVEYORS:
Wide screen feed conveyor, stainless steel head pulley, hydraulic folding
tail section.
Return conveyor with hydraulic folding head section for plant installation.
Wide top deck side discharge conveyor either discharges to the return
conveyor, or by opening the flop gate the product can be sent to an off
plant stacking conveyor as a product. Reversible second deck side discharge conveyor can either discharge the
material as product to an off plant conveyor, or by reversing the direction
it can be sent to the return conveyor for further crushing.
Third deck side discharge conveyor.
Under screen fines conveyor.
AUTOMAG SYSTEM:
The IROCK designed and patented Automag system hydraulically
self-erects a Dings belt magnet, with integral discharge chute and
adjustable magnet tower.
RAPID DEPLOYMENT CHASSIS:
Fifth wheel triple axle split frame chassis with hydraulic hinged gooseneck
for Automag erection. Catwalks on both sides of the screen with access
ladder. ELECTRICAL:
All
electrical controls are in a sealed cabinet that mounts to the screen
plant for transport and has its own frame to set on the ground during
operation for reduced vibration. The panel includes starters and quick
couplers for three off plant conveyors. Both the primary and screening
plant are fully wired, with all connections by quick coupler.
PLANT SET UP:
The
primary plant moves in two pieces - the tow away section and the IROCK
Hydraset hopper system. The hopper is delivered to the job site and is
raised off the truck with its own self-powered hydraulic outriggers.
Once in the raised position the tow away section is backed under the
hopper, and the hopper is hydraulically lowered onto the tow away and
connected. All six outriggers, four on the hopper and two on the plant,
are used to raise the plant into operating position.
The screen plant hauls in one piece. Upon arrival at the job site the
screen feed conveyor is hydraulically folded out. Then the screen plant
is backed into place with the screen feed conveyor-receiving hopper
fitting under the primary plant discharge feeder. The return conveyor
is also hydraulically unfolded to mate up to the return chute on the
primary plant. The screen plant is hydraulically leveled and
disconnected from the truck. The screen and fines conveyors are
hydraulically raised to 20 degrees. Then the Automag hydraulic magnet
erection system is put into the operating position by disconnecting the
frame pin and rotating the fifth wheel frame into the operating
position. At this time the electric panel is set on the ground, and
quick couplers make all electrical connections. All stacking conveyors
are put into position and connected.
PLANT FLOW:
The
material to be processed is fed into the hopper. A vibrating feeder
conveys the material over the integral grizzly section of the feeder.
Sized material is bypassed through the grizzly section and around the
crusher to the screen feed conveyor. Oversized material is fed into the
horizontal impact crusher. Crushed material is discharged onto the
vibrating under-crusher feeder and then onto the screen feed conveyor
and combined with the bypassed material. All the material on the
conveyor is sent to the vibrating screen. Material that is too large to
pass the top deck is discharged onto the top deck side discharge
conveyor. This conveyor can discharge to either the recycling conveyor
or to a product conveyor. Material that passes the first deck but not
the second deck is discharged onto the second deck side discharge
conveyor where material can be discharged as a sized product, or the
conveyor can be reversed to send the product back for further crushing.
Material that passes the first two decks but not the third is
discharged as a product. Material that passes through both screen decks
is collected on the under screen fines conveyor and discharged to an
off plant conveyor as a sized product.
Online Product Line brochure (PDF)
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