No "Oversize" vehicle permits required (less than 8-6")
Caterpillarฎ 6-cylinder Diesel means:
World Wide Service
World Wide Warranty
Spare Part availability within 24 hours (95% of parts)
Drive Unit:
Hopper Conveyor drive unit is located at the discharge side for perfectly straight run and simple alignment of the conveyor belt.
Diesel fuel tank:
Standard volume is 79 gallons. Ample for two working days.
Screen deck:
1st row of screening stars mounted upstream of the hopper to reduce wear on the screening stars.
Ample spacing between screening stars and the fines collecting conveyor for improved funneling of the fines material onto the belt.
Collecting belt edges remain free of debris for reduced belt wear.
Additional free space can be used for the installation of cleaners (for heavy soil).
Centralized lubrication installed on all bearings on the screen deck.
Fines Baffle Sheets:
Made of stainless steel mounted below the screen deck.
Standard Industrial Components:
Used throughout the machine
Axles and Tires:
Sized to allow the installation of accessories and attachments (options) at a later date.
Corrosion Protection:
3-layer coating, lasting and careful application for optimum protection.
Tool Box: Located between Collecting Conveyor and Vehicle Chassis
SuperScreener - Operating Principal
A bed of rotating stars mounted on hydraulically driven shafts transport the material to be screened.
During material transport, fines are removed by passing through the spacing between the fingers, and the spacing between the fingers and the next star shaft.
The oversized material rides on top of the star deck and is transported off the end of the star deck and onto the oversize pile.
The screening size is not only determined by the spacing between the stars, but also by the speed the rotating stars are driven.
The rotation speed is easily adjusted to allow changes to the screening size, thus allowing multiple screening sizes with one screening deck.
Advantages:
The star screen deck spreads material quickly and tends to pull it apart.
Higher processing capacity, particularly with traditionally difficult materials.
Adjustable star deck speed allows multiple fractions with one star size.
Heavy-duty construction means making adjustments to the screening deck between screening operations is no longer necessary.
Reduced operating noise. The star screen uses soft stars not loud vibrating or shaking components.
No shaking or vibrating means less wear.
The sloping screening deck means less space requirements.
Stars are easily replaced and have an average life of between 2,000 and 3,500 hours.
Star bed utilizes "component" design to facilitate changing.
SuperScreener - Technical Data
Trailer or semi-trailer version:
Overall length: App. 45'-0"
Width: App. 8-6"
Overall height: App. 13-1"
Service weight: App. 32,000 lbs.
Hitch load: max. 2,000 lbs.
Chassis with hopper
Rugged frame made of rectangular steel tubing sections with hopper and integrated undercarriage,
Draw bar is a removable assembly with towing eye to easily adapt to local requirements.
Hopper conveyor belt
Hopper conveyor designed as a removable assembly for easy mounting and locking in place.
Hydraulic drive unit with infinitely variable speed adjustment mounted at hopper discharge side.
Conveyor belt runs on spring-cushioned supporting rollers.
Hopper charge width: 12-6"
Width of conveyor belt: 4-0"
Star screen deck
The completely pre-assembled screen deck is mounted above the fines collecting belt conveyor and secured with quick-connection clamps.
Hydraulic lines are connected with quick couplers to facilitate screen deck replacement.
Screen Deck utilizes a weight-optimizing design to lower weight and maintain high strength.
Screen shafts have flange bearings with all gears on one side.
Screening deck is comprised of 3 individually driven sectional screening assemblies.
Adjustable hydraulic drives, readily accessible at one side.
Fine guiding baffle sheets of stainless steel, screw connections for easy removal, prepared for the installation of cleaners
All screen shaft bearings are lubricated via a "Beka-Max" central lubrication system.
Screen length: 22-6"
Screen width: 4-0"
Screen fractions: 3/8" 2 3/8"
Collecting conveyor belt
The collecting conveyor comprises two belt sections:
Fines section (below the screen deck)
Overs section (after the screen deck)
and includes a laterally slewing fines discharge belt .
All conveyor belts hydraulically powered with variable speed controls.
The lateral discharge conveyor is located at the right side (traveling direction) of the machine and is retracted for road transport.
Hydraulically adjustable discharge height.
For road transport, the end section of the collecting conveyor is folded.
Width of overs conveyor belt: 4-0"
Width of fines conveyor belts: 4-0" / 1"
Overs discharge height: 13-0"
Fines discharge height: 10-0"
Power unit
The power for the machine is supplied by a Caterpillarฎ Diesel engine, which features direct fuel injection, turbo-charger and intercooler.
Type: 3056 DI-TA/EPA
Power rating: 172 HP. at 2200 r.p.m.
Number of cylinders: 6 in line
Starter / Generator: 12V
Diesel fuel tank
Fuel tank is integrated into the chassis between the rear axle and engine compartment with the filler neck on the left side of the machine.
The 79 Gallon tank tank provides a sufficient supply of fuel for two typical workdays.
Engine compartment
Aside from the Diesel engine, this compartment also houses the radiator, hydraulic valve assembly, and the engine controls.
An on board management system monitors the operating systems and warns for such things as electrical faults, excessive engine temperature, hydraulic fluid over temperature, insufficient cooling, etc.
Easily accessible hydraulic valve assembly and hydraulic pressure gauges.
The hydraulic reservoir (volume 61 Gallons) is located near the engine compartment.
A light in the engine compartment is provided to assist with after hours" service and maintenance.
An onboard fire extinguisher with an A, B, C rating is standard safety equipment.
SuperScreener -
Production Capabilities
Fill Sand & Clay
Screening a mix of sand and clay to พ minus with a 4 yard loader
3,000 lb per yard = 12,000 lbs = 6 ton every 30 sec. 90 % of raw material was minus พ.
*720 ton per hour total throughput.
Pine Bark Nuggets & Fines
Screening minus ฝ fines from mini & large nuggets with a 4.25yard loader
4.25 yards every 30 sec
80% of raw material was minus ฝ.
*510 yards per hour total throughput.
Windrowed Compost
Screening compost with plastic
contamination to ฝ minus with a 3 yard loader, 3 yards every 30 seconds
90 % of raw material was minus ฝ
Screened out 95% of plastic
*360 ton per hour total throughput
Capable of more with larger loader!
Coal
Screening Wet Coal to ฝ minus in sub zero degree temperatures
Wet coal at
*250 yards per hour
Dry coal at
*400 + yards per hour
Double Grind From 1000 hp Grinder
Taking out 85% of the minus ฝ in order to color theoversize Cyprus mulch.
Feeding horizontal grinder with a 14 yard loader.
Grinder is in turn directly feeding the SuperScreener.
Top Soil
Screening a mix of sand and top soil land clearing mix.
*400 to 500 yards per hour
*
Output may vary depending on conditions.
Bio Food Waste
C & D Waste
Flintstone
Limestone With Clay
Stabilized Loamy Soil
Quartzite Stone Quarry
Please feel free to contact
us if you have any questions regarding our products.
We'll be more than happy to help you with all your
Crushing, Screening & Recycling needs.
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